How to cut laminate countertop sheets

A table saw, circular saw, or reciprocating saw should be able to cut the counters. With regards to the different saws, you need to take some precautions. If using a saw, you need a high tooth count blade to minimize the laminate blow-out, or chipping. Plastic laminate is a durable, waterproof covering often used for kitchen and bathroom countertops.

Using Formica allows a homeowner to customize an area with a laminate that is durable and easy to clean. A laminate sheet can be cut with a trim router, circular sabre saw, fine-tooth backsaw or utility knife. When cutting laminate material, it is important to use a thin blade especially made for that material.

A laminate countertop installation is basically a grade-school cut -and-paste project writ large. You build the substrate, cut out the laminate , and paste the two together with contact cement. Keep in mind that a circular saw can chip the laminate , which can result in jagged edges.

The best way to cut the laminate is to lay it face-side down and cut from the back to. Plus, it’s a versatile material that can be used to top furniture, cover countertops , or create shelves. Whether you want to resurface your cupboards or use a sheet of Formica in some other way, you will first need to learn how to cut it. Roll out the sheet until it is.

Formica brand plastic laminate is most commonly used to cover countertops , cabinet doors and drawer fronts. Since all plastic laminates are essentially the same, cutting Formica with a utility knife is identical to cutting most laminates. Formica is a leading brand whose name has been synonymous with laminate for decades. Unsubscribe from dusty guy?

Russ Richards 163views. I was using flimsy plastic saw horses to hold the sheet up and half way through the cut the weight of the sheet (because one of the saw horses collapsed) tore the sheet. The Stonewater Cinema Build Thread - Page 92.

Once adhered to the substrate. To install Formica, start by marking the measurements on the Formica sheet , adding inch to each measurement to avoid cutting it too small. Then, cover the lines with masking tape to make them easier to see, and cut along them with a saw. Next, spread contact cement on the edges of the Formica sheet and press on the edge strips with a dry roller.

Laminate Screen Material and Testing! Techniques for rough- cutting laminate sheets , in the shop or on site. We set the laminate on the countertop and this bit cuts it to shape, with. And then use stickers to position the laminate over the countertop , And then carefully remove the stickers. Again, we use the J-roller to apply pressure to the laminate.

We cut the top laminate piece a little big, and then used the router to trim down excess. To smooth out some of the edges, we used a file as well. Next, measure the dimensions of the countertop and sketch a diagram of the countertop shape that you’re going to have to cut out of the sheet laminate. The edges of these sheets are very straight, so you should plan for the edges to line the rear of the cabinet against the wall, when possible. Spring-clamp the sheets to the cutting table, then use a laminate trimmer fitted with a flush- cutting bit to trim them to size.

Cut a triangular scrap of plywood so two adjacent edges fit tightly against the inside corner of the countertop. Clamp it to the cutting table. When using laminate for shelving, the first priority will be to cut the material properly. A common problem with cutting laminate is a rough, chipped edge, which is usually caused by a dull saw blade or the use of a saber saw. Use a jigsaw with a laminate cutting blade (any high TPI blade will do the trick) to remove the excess Formica from the countertop , and to rough in any curves that your countertop may have.

Next, we’ll create a nicely finished edge for our countertop to complete the edge. Step V: Cleaning Up the Edge. When you are nearing the end of the cut , grab the edge of the sheet with your right hand and push it past the critical binding area of the table saw blade. In order to make accurate sizes of Formica for your countertops , you will need to follow the above steps when making the laminate cuts with a. We offer a variety of laminate , solid surface, and quartz countertops , as well as in-stock laminate countertops to match any style. Cut laminate panels for tops and thin strips for hidden edges, scoring the laminate with a carbide-tipped tool and breaking it along the score-line.

In this video, Jeff Johnson from Glen Allen, Va. And whatever pattern and color you choose for your kitchen countertop bathroom vanity laundry room or garage worktop the beauty and easy maintenance will be yours at a price you can celebrate. Set up a workspace on a clean subfloor or on sheets of plywood over a garage floor.

Unroll laminate sheets to relax them overnight. Lay out laminate for rough cutting.